Very nice to get some feedback.
But I'm still a bit confused about what your saying and what the PSU's actually are designed to do.
I know the advantage of current limiting is often highlighted to for safety. I my self see that as an advantage. But I checked the PSU I have its rated at 18A per rail and I'm pretty sure its OCP is rated 1.5A above that so 19.5A should trip the PSU on any of the +12V tails. The ATX standard should limit the rails to 20A if I'm not mistaken for safety reasons. You also say that you increased the output to 40A per rail beyond the ATX specification to ensure enough power gets to graphic cards etc.
Even with 20A limit per rail the PCi-E slot and PCI-E 6 and 8 Pin connectors depending on version and model are limited to 75W or 150W according to PCI-E specifications so 20A +12V rail can still deliver 240W, more then enough for one or more PCi-E connectors so even with 3x 20A rails on can supply the most demanding GTX480 or HD5970. Seems almost unnecessary to me to increase the OCP protection to 40A. Better to have more rails and less PCI-E connectors per rail and power wont be a problem for 3 or 4 way SLI or CF systems. 4 rails capable of max 18-20A should be enough for a 2 way SLI/CF high end system with even the most demanding CPU.
I know what happens when you run 60A over a molex for example and its cables during short circuit. It have happened and well The PSU will not trip and the cable wont burn but thy will turn in to ash including the copper or aluminum wiring and connectors will melt within a few seconds.
But then it also depends on what diameter the cable is and how many there are of them.
if the resistant is low enough it will trip.
But 40A during short circuit is a LOT and I have a hard time seeing the benefit of a multiple rail PSU thats not with in ATX specifications of 20A per rail if safety is you marketing point. The wires and connections should make it if the PSU trips at 21-22A immediately but the resistant in the cables and connectors when you have 40A ore more available can keep the current under the OCP limit because of the resistant and resistant usually increases with temperature so the the outcome can still be the same. The higher the OCP limit the more likely the outcome is permanent damage to the PSU, wiring and components but well 40A is still a lot I think.
I see a lot of multiple rail PSU's allowing what I would call dynamic load balancing amongst rails but how is that beneficial to safety when its more likely to cause damage then a multiple rail PSU allowing maximum of 20A per rail before tripping?
To me it seems to be more of a insurance to users that imagine that a PSU that have say 4x18A rails cant power 1 or even 2 CPU's and even 2 graphics cards at once. I know thy can I have don it my self and put the system under heavy synthetic load. But I have also have one unique 12V rail per Graphic card and then thy share 2 rails in common and the CPU have a dedicated rail and also shares on whit one of the graphic cards. So load balancing is still possible. Not exactly to the same extent but still enough for it to not be a problem for a well designed PSU and correctly connected to the components from my experience.
Seems like your doing one thing and saying something else wit the 40A OCP limit and Safety marketing Point?
As I sad earlier I my self use two multiple rail PSU's at least maybe more, one 2 rail and one 4 rail but all are should we call it old school versions that do not allow any load balancing and currents over 20A per rail. Most of them are rated about 18A per rail and OCP protection 1-2A above that.
Then I also have single rail PSU's.
It seems like load balancing with OCP's rated above 20A is some compromises from a selling point and the question is, is it really as safe or safe enough then a classic multiply rail PSU's staying with in ATX specifications allowing maximum safety or is its safety more like a single rail PSU's allowing 60-80A over one rail before OCP kicks in? I theory it should offer something in between but in reality if things go south will it act more like a 20A limited multiple rail PSU and shut down or more like a single rail PSU and keep the current flowing and cables melting because the OCP didn't trip?
I my self is all for Multiple rail PSU's. Thy should if constructed properly tough expensive provided some benefits but I don't feel so sure about multiple rail PSU's with OCP protection fare above recommended limits and dynamic load balancing features.
I my self got in to the Multiple rail PSU dilemma when building my second Opteron system a few years ago and multiple rail PSU's fallowing specifications exactly was recommended and most users seems to prefer multiple rail PSU's with 20A limit per rail that liked to build this kind of high performance systems. I have taken that back to more traditional desktop system sens thy demand lots of power or even more then some multiprocessor systems considering how much GPU's uses to day.
Why not just select a single rail one then if one is not afraid of things going wrong?
If on really wants safety why not stick to a PSU with 20A limit per rail?
To me 40A OCP seems like one wants both but cant decide. I'm not much of a believer in eating the cookie and keeping it at the same time.
Would be interesting to know why you decided to go for this type of design and specifications. I'm not a PSU expert just a consumer that likes to know what I'm getting and why. I'm a bit skeptic to this multiple rail PSU's allowing OCP fare over 20A and dynamic load balancing between rails.
Also is Antecs new PSU's of this type one rail PSU's divided by 4 OCP's creating synthetic rails and sharing main transformer and voltage regulator or do thy have individual voltage regulators and transformers to create real separate rails to minimize one rails influences over another like ripple?
I know this was a long post but It's hard to find good facts about PSU's and there workings. I'm probably wrong to about some things but well cant be right until you know your wrong.
EDIT:
If I might make a suggestion for future PSU's. I know some that have multiple rails allows them to be combined in to on rail. Why not do something similar but add the ability to set the PSU's +12V rails to 20A OCP or 40A OCP with a switch so if the user whants even more added safety he can stay with in ATX specifications or triad some of the safety for the benefit of more current to a given rail.
That would make the PSU more attractive from my standpoint and probably for other users that prefer multiple rail PSU's.